VIBRATOR SCREENERS
Vibrator Screener – Prime Mac (The Prime Industries)
Prime Industries proudly presents advanced and high-performance Vibrator Screeners under the prestigious Prime Mac brand, meticulously engineered for precise screening and separation of feed pellets, mash feed, grains, and bulk ingredients. Our Vibrator Screeners significantly enhance feed quality by efficiently separating fines, oversize materials, and impurities, ensuring uniformity and consistency in your finished products.
Prime Mac Vibrator Screeners are renowned for their robust build quality, high screening efficiency, and dependable performance in the demanding environments of modern feed mills and grain processing plants.
- High Screening Precision: Effectively separates fine particles and oversize materials, providing uniform pellet size and superior feed quality.
- Advanced Vibration Technology: Engineered with powerful, balanced vibration motors for effective and rapid screening with minimal maintenance.
- Robust & Durable Design:: Heavy-duty stainless steel or galvanized construction ensures long-lasting durability, even in harsh operational environments.
- Efficient Dust Control: Fully enclosed design with optional dust extraction ports ensures a clean, hygienic workspace.
- Easy Maintenance & Cleaning: Quick-access panels and removable screens significantly reduce downtime and operational disruption.
- Adjustable Screening Intensity: Precise control over vibration intensity and amplitude, easily adaptable for different feed materials and screening requirements.
- Minimal Noise & Vibration: Optimized structural design significantly reduces noise and vibration, providing a safer and more comfortable working environment.
| Component | Details |
|---|---|
| Screening Capacity | Customizable: 1 TPH to 50+ TPH |
| Material Construction | Stainless Steel, Mild Steel, Galvanized |
| Screen Types | Single-deck, Double-deck, Multi-deck screens |
| Screen Sizes | Customizable (0.5 mm to 12 mm apertures) |
| Vibration Motor | High-Efficiency Electric Vibration Motors |
| Adjustment & Control | Vibration Intensity & Frequency adjustable |
| Dust Management | Integrated Dust Collection System |
| Safety Features | Safety Covers, Emergency Stops, Inspection Panels |
| Surface Finish | Galvanized, Painted, Powder Coated |
| Power Requirements | 3 Phase, 415V, 50Hz |
| Operational Noise Level | Below 75 dB |
Custom specifications and designs available upon request.
Operational Principle – How Our Vibrator Screener Works
Prime Mac Vibrator Screeners utilize advanced vibration technology to achieve superior screening results:
- 1. Material Intake: Feed materials enter uniformly across the screener inlet and are evenly distributed onto the vibrating screen decks.
- 2. Vibration & Screening: Powerful motors produce controlled vibrations, separating materials based on size, efficiently removing fines and oversized particles.
- 3. Separation & Collection: Desired feed size flows through appropriate screens into collection outlets, while fines and oversized particles are separately discharged.
- 4. Adjustable Screening Parameters: Operators can conveniently adjust screening intensity, amplitude, and screen sizes for precise results tailored to different products.
- 5. Easy Access & Cleaning: Designed for quick inspection and easy maintenance, ensuring continuous high performance.
Applications & Industries Served
Prime Mac Vibrator Screeners are ideal for various feed processing industries and applications:
- Feed Milling Plants: Efficiently separates fines and oversized particles from pellets and mash feed, ensuring consistent product quality.
- Poultry & Livestock Feed Production: Enhances feed quality by precisely screening feed pellets and mash.
- Aquatic Feed Manufacturing: Accurately screens aquatic feed pellets, ensuring optimal size and durability.
- Cattle & Dairy Feed Facilities: Provides reliable separation and screening of cattle feed pellets and mash feed.
- Grain & Agricultural Processing: Efficiently screens cereals, grains, seeds, and pulses, maintaining product consistency.
Prime Mac Vibrator Screener Advantage
- Improved Feed Quality: Superior screening accuracy guarantees uniform pellet size, enhancing nutritional value and feed efficiency.
- Operational Efficiency: Reduces downtime, maintenance, and operational costs with robust and reliable design.
- Safe & Hygienic Operation: Enclosed dust-free design ensures a clean operational environment and safety.
- Flexible & Customizable: Easily adaptable to specific screening needs and integrated into your existing production line.
- Long-Term Reliability: Engineered for durable, continuous use, offering exceptional service life.
Why Choose Prime Mac – The Prime Industries?
- Over 20 Years of Expertise in Feed Processing Solutions
- Customized Equipment & Turnkey Solutions
- Nationwide Installation, Training & Support Network
- Exceptional Engineering & Manufacturing Quality
- Commitment to Customer Satisfaction and Reliability