COUNTER FLOW COOLERS
Counter Flow Cooler – Prime Mac (The Prime Industries)
Prime Industries presents its innovative and high-efficiency Counter Flow Coolers under the prestigious Prime Mac brand, specially engineered for optimal cooling of pellets and mash feed. Essential for feed mills, pellet production plants, and mash feed facilities, our Counter Flow Coolers rapidly reduce the temperature and moisture content of feed products, ensuring superior feed quality and extending shelf life.
Prime Mac Counter Flow Coolers deliver exceptional performance, gentle handling, and unmatched cooling efficiency, enhancing your feed’s quality and overall production productivity.
Prime Mac Hammer Mills have extensive applications across various feed processing industries, including:
- Optimal Cooling Efficiency: Advanced counter-flow technology efficiently cools pellets and mash feed, rapidly reducing product temperature and moisture content.
- Preserves Product Integrity: Gentle cooling ensures minimal product damage, retaining the feed’s nutritional quality and pellet durability.
- Energy-Efficient Operation: Counter-flow design reduces cooling time and energy consumption, significantly lowering operational costs.
- Uniform Cooling: Even distribution of airflow ensures consistent cooling throughout the entire product batch.
- Adjustable Cooling Parameters: Precise control over airflow, cooling duration, and product discharge rate tailored to your specific feed products.
- Dust-Free Environment: Integrated cyclone and dust extraction systems maintain clean, hygienic, and safe operating conditions.
- Low Maintenance & Durability: Robust construction, easy-clean design, and minimal moving parts ensure reliability and reduce downtime.
| Component | Details |
|---|---|
| Cooling Capacity | Customizable (2 TPH to 50+ TPH) |
| Cooling Principle | Counter Flow Air Cooling |
| Construction Material | Stainless Steel, Galvanized Steel |
| Product Temperature Reduction | From ~70–90°C down to ambient +5°C |
| Moisture Reduction | Typically reduces moisture by 1–3% |
| Fan & Airflow System | High-Efficiency Fans with Adjustable Airflow |
| Discharge System | Pneumatic, Mechanical, or Vibratory |
| Dust Collection | Cyclone, Integrated Dust Extraction |
| Safety Features | Safety Sensors, Emergency Stops, Safety Guards |
| Control & Automation | PLC or Manual Control |
| Surface Finish | Galvanized, Painted, Powder Coated |
| Power Requirements | 3 Phase, 415V, 50Hz |
Customized solutions available to precisely match your operational requirements.
Operational Excellence – How Our Counter Flow Cooler Works
Prime Mac Counter Flow Coolers utilize an advanced counter-flow cooling mechanism:
- 1. Product Intake: Hot pellets or mash feed enter from the top, evenly distributed across the cooling chamber.
- 2. Cooling Process: Ambient air moves vertically upward against descending hot products, efficiently absorbing heat and moisture.
- 3. Uniform Product Cooling: Ensures uniform and gradual cooling, minimizing cracks or breakage in pellets.
- 4. Controlled Product Discharge: Precisely regulated discharge gates ensure consistent flow and controlled product release.
- 5. Dust Management: Integrated dust extraction systems ensure a dust-free environment, maintaining product purity and plant hygiene.
Applications & Industries Served
Prime Mac Counter Flow Coolers effectively cater to various industries:
- Feed Milling Plants: Cooling finished pellets and mash feed efficiently for storage and packaging.
- �Poultry & Livestock Feed Operations: Ensuring optimal pellet quality and improved shelf life of animal feeds.
- �Aquatic Feed Production: Enhancing durability and water stability of aquatic feed pellets.
- Cattle & Dairy Feed Plants: Cooling cattle feed pellets, ensuring optimal nutritional preservation.
- Organic & Specialty Feed Production: Effective cooling of delicate, specialized feed formulations.
Prime Mac Advantage – The Difference is Clear
- Higher Feed Quality: Effective cooling ensures improved pellet durability, longer shelf life, and better nutritional retention.
- Lower Operational Costs: Reduced energy consumption and maintenance requirements enhance operational profitability.
- Superior Reliability: Designed and constructed for continuous operation in demanding environments.
- Customizable Designs: Tailored solutions perfectly integrated into your specific plant layout and production needs.
- Enhanced Workplace Safety: Safety-first design featuring integrated safety systems and dust control.
Why Trust Prime Mac – The Prime Industries?
- 20+ Years of Industry Expertise
- Innovative & Customizable Solutions
- Comprehensive Installation & After-Sales Support
- Unmatched Quality, Durability, and Performance
- Nationwide Service Network