CRUMBLERS
Feed Pellet Crumbler Manufacturer – Prime Mac (The Prime Industries)
Prime Industries, under the reputable brand Prime Mac, specializes in manufacturing high-performance Feed Pellet Crumblers designed specifically to break larger feed pellets into smaller, consistent sizes suitable for young animals, poultry, and aquatic feed requirements.
Engineered for precision and reliability, our crumblers enhance feed utilization, reduce wastage, and significantly improve overall livestock productivity and growth performance.
- Robust & Heavy-Duty Construction: Made from high-grade steel ensuring strength, reliability, and longevity.
- Precise Pellet Crumbling: Delivers consistently sized crumbles suitable for young poultry, chicks, aquatic feeds, and more.
- Adjustable Rollers: Easy gap adjustment between rollers for variable crumble sizes.
- High-Efficiency Roller Design: Superior performance with precision-ground, hardened rollers ensuring uniform crumble quality.
- Easy Operation & Maintenance: Quick access design allowing easy roller cleaning, inspection, and replacement.
- Low Dust Generation: Optimized design minimizes fine dust generation, reducing waste.
- Advanced Safety Features: Equipped with overload protection and safety interlocks.
- Minimal Noise & Vibration: Precision-engineered rollers reduce operational noise and vibration.
- Integration with Pellet Lines: Effortlessly integrates with existing pellet mills and cooling systems.
| Component | Details |
|---|---|
| Crumbling Capacity | 1 TPH to 20+ TPH (customizable) |
| Roller Size | 200 mm to 600 mm diameter |
| Roller Adjustment | Manual or Automated Gap Adjustment |
| Roller Type | Twin Roller / Dual Roller |
| Drive Mechanism | Belt-driven / Direct Drive |
| Roller Speed | 700 to 1200 RPM (variable) |
| Material of Rollers | High-grade alloy steel, Hardened surface |
| Control System | Manual, Semi-Automatic, or Fully Automatic (PLC optional) |
| Feed System | Gravity Feed / Controlled Feeder |
| Voltage & Frequency | 3 Phase, 415V, 50Hz |
Custom specifications available based on your requirements.
Applications & Usage
Prime Mac Feed Pellet Crumblers have extensive applications across various feed production sectors, including:
- Poultry Feed Crumbles: Smaller crumble sizes ideal for chicks, broilers, and layer starter feeds.
- Aquatic Feed Crumbles: Precise crumble sizing for fish, shrimp, and prawn feeds to enhance digestibility.
- Swine & Piglet Feeds: High-quality crumbles promoting improved nutrient absorption for young pigs.
- Calf Starter Feed: Consistent crumble size ensuring ease of feeding and digestion for young calves.
- Rabbit & Small Animal Feed: Smaller feed particles for efficient consumption and digestibility.
Crumbling Process Flow
The Prime Mac Crumbler integrates seamlessly into your pellet production line, enhancing feed quality through the following process:
Step-by-Step Crumbling Process:
- 1. Pellet Cooling
- 2. Feeding into Crumbler
- 3. Adjustable Roller Gap (Customized crumble size)
- 4. Precision Crumbling Process
- 5. Screening and Separation of Fines
- 6. Final Quality Inspection
- 7. Packaging & Storage of Crumbled Feed
Advantages of Using Prime Mac Pellet Crumblers
- Consistent Crumble Quality: Ensures uniform crumble size distribution, enhancing feed digestibility.
- Reduced Feed Waste: Precision crumbling significantly reduces fines and waste, ensuring economical production.
- Enhanced Feed Efficiency: Improved feed intake and digestion by young livestock and poultry.
- Adjustable Crumble Sizes: Versatile settings enable the production of various crumble sizes to meet diverse livestock needs.
- Reliable and Durable Operation: Engineered for continuous operation with minimal downtime and low maintenance.
Why Choose Prime Mac – The Prime Industries?
- 20+ Years of Experience in Feed Processing Machinery
- Customized & Turnkey Solutions
- State-of-the-Art Engineering & Manufacturing
- Excellent Nationwide Service & Support Network
- Reliable Performance & High Customer Satisfaction