JUTE REMOVER
Jute Remover – Prime Mac (The Prime Industries)
Prime Industries introduces its advanced and reliable Jute Removers under the esteemed brand Prime Mac. Specifically engineered for feed mills, grain processing plants, and bulk material handling facilities, our Jute Removers efficiently separate and remove jute fibers, threads, and similar contaminants from feed ingredients and bulk grains, ensuring product purity and safeguarding downstream equipment.
Prime Mac Jute Removers stand out through superior build quality, exceptional contaminant separation efficiency, and reliable long-term performance, significantly improving product quality and operational productivity.
Chain Conveyor Manufacturer – Prime Mac (The Prime Industries)
Prime Industries, under the established brand Prime Mac, specializes in manufacturing robust and reliable Chain Conveyors specifically engineered for efficient handling and transportation of bulk materials within feed plants and industrial applications.
Our chain conveyors provide seamless and smooth material transfer of grains, cereals, pellets, mash feed, and other raw materials, enhancing operational efficiency and productivity. With high load capacities, customizable lengths, and durable construction, Prime Mac chain conveyors are essential for efficient, cost-effective, and reliable bulk material handling.
Distinctive Features of Prime Mac Jute Removers
- High-Efficiency Jute Separation Advanced separation technology efficiently removes jute fibers and threads from grains, pellets, and bulk feed ingredients, ensuring superior product purity.
- Robust & Industrial-Grade Construction Built with heavy-duty stainless steel or galvanized materials designed to withstand harsh industrial environments and continuous use.
- Adjustable Separation Intensity Allows precise control over the separation process, tailored for various materials and operational requirements.
- Minimal Material Loss Optimized design ensures thorough contaminant removal without causing damage or loss to valuable feed ingredients.
- Easy Maintenance & Cleaning Accessible inspection and cleaning points simplify routine maintenance, reducing downtime and operational disruptions.
- Fully Integrated Design Easily integrates into existing processing lines, with customizable inlet and outlet configurations to match plant layouts.
- Enhanced Safety Features Built-in safety mechanisms, protective covers, and interlocks ensure secure operation.
| Component | Details |
|---|---|
| Capacity Range | Customizable from 2 TPH to 50+ TPH |
| Material Construction | Stainless Steel, Mild Steel, Galvanized |
| Separation Efficiency | Up to 99% removal of jute fibers |
| Operation Method | Mechanical & Aerodynamic Separation |
| Adjustability | Manual or Automatic adjustment of settings |
| Drive Mechanism | Electric Motor with Gearbox |
| Inlet & Outlet Dimensions | Customized to plant-specific requirements |
| Surface Treatment | Polished, Galvanized, Powder Coated |
| Safety Features | Safety Covers, Emergency Stop, Safety Sensors |
| Power Requirements | 3 Phase, 415V, 50Hz |
| Operational Noise Level | Below 80 dB |
Specifications can be tailored to meet customer-specific needs.
Operational Principle – How Prime Mac Jute Removers Work
Prime Mac Jute Removers utilize a combined mechanical and aerodynamic process for effective contaminant removal:
- Material Feeding – Bulk materials enter the Jute Remover through a designated inlet, evenly distributed across internal screens or rotary elements.
- Contaminant Separation – Internal rotating screens and air-flow mechanisms efficiently separate and remove jute fibers, threads, and contaminants from valuable feed ingredients.
- Adjustable Control – Operators can precisely adjust the intensity and airflow to optimize performance based on material characteristics.
- Discharge of Purified Material – Clean, contaminant-free material exits the unit for further processing or storage.
- Easy Clean & Maintenance – Simple access points and removable parts facilitate quick cleaning and maintenance.
Applications & Industries Served
Prime Mac Jute Removers efficiently serve multiple sectors, including:
- Feed Mills & Animal Feed Facilities Ensures purity of feed pellets, mash feeds, and grains by removing harmful jute contamination.
- Poultry & Livestock Operations Enhances feed quality and animal safety by eliminating fibrous contaminants from feed materials.
- Aquatic Feed Plants Guarantees contaminant-free ingredients, improving product consistency and quality for aquatic species.
- Grain Processing & Agricultural Industries Protects equipment by removing fibers and threads during bulk grain handling processes.
- General Industrial Applications Efficient separation of fibrous contaminants in food processing and bulk handling operations.
Why Prime Mac Jute Removers Are the Preferred Choice
- Superior Product Purity Ensures optimal feed and product purity, significantly enhancing end-product quality.
- Equipment Protection Reduces wear and damage to downstream processing equipment caused by jute fibers and similar contaminants.
- Efficient Operation Maximizes operational productivity by minimizing downtime and product wastage.
- Long-lasting Durability Built for industrial reliability, with heavy-duty materials and precision engineering ensuring longevity.
- Customization & Flexibility Customizable features ensure seamless integration into your unique operational setup.
Why Choose Prime Mac – The Prime Industries?
- Over 20 Years of Excellence in Feed & Grain Processing Solutions
- Customized & Innovative Equipment Design
- Comprehensive After-Sales Support & Service
- Commitment to Superior Engineering Standards
- Nationwide Installation, Training, and Maintenance Network